China best 1 Roll Flat Return Idler Roller of Belt Conveyor System wholesaler

Product Description

MYC Roller Introduction
* Roller is an important part of the belt conveyor. There are many types of rollers such as carrier roller, impact roller, RDRT roller, return roller and so on. The function of roller is to support the belt, reduce the running resistance of the belt and make the verticality of the belt not exceed a certain limit to ensure the smooth running of the belt.
* Roller accounts for 35% of the total cost of a belt conveyor system and generates more than 70% resistance, so the quality of roller is particularly important.
* CZPT roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in 3 times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates.
* The CZPT series of rollers have a wide range of products, including steel rollers, impact rollers, RDRT rollers, rubber-coated rollers, self-aligning rollers, oil injection rollers, galvanized rollers and other types. The size specifications can be customized according to the customer’s drawings, also can be produced according to the standards of various countries. For detailed specifications, you can ask us for a product manual.
* At present, CZPT has the most advanced fully automatic production line for rollers in the industry. The entire production process uses robots instead of manual processing and production. Currently we have 2 automatic production lines and 2 semi-automatic production lines, which can achieve a daily output of 2000 rollers. For roller frames, we use a fully automatic laser cutting machine to cut the material, and use a CNC bending machine to produce the parts of the frame. Welding adopts a robot. Surface treatment is shot blasting and hot-galvanizing in accordance with international standards.

MYC Roller Specifications
No. Item Description
1 Brand MYC
2 Roller Diameter 60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
3 Shell Thickness 3/3.5/4/4.5/5/5.5/6mm
4 Face Length 100mm-4000mm
5 Shaft Diameter 20/25/30/35/40/45/50mm
6 Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
7 Bearing Type ZZ C3 / ZRS C3
8 Bearing Brand LYC/SKF/FAG/NSK
9 Seal MY/TK/TKII/TKIII/TF/AR/RG/RD
10 Pipe Material Carbon Steel Q235
11 Shaft Material Cold Drawing Round Steel
12 Surface Treatment Powder Coating/Galvanizing
13 Surface Color Customized

MYC Production Equipment and Capacity
* We have an automated CNC production line designed and manufactured by ourselves. The production line contains the following unique core patented equipment:
Fully automatic extrusion equipment
Fully automatic injection molding equipment
Two-way CNC plastic roll lathe
Two-way milling machine with flat slot
CNC Pipe cutting machine for plastic pipe
* Our automatic production single line processes 50,000 rollers per month and we also have the ability to expand production capacity.
* Our CNC automatic processing equipment can fully guarantee the processing accuracy and quality of the products.
MYC Roller Advantages
* Choose the raw material with the very best quality from the market.
* Use the most advanced automation equipment for production.
* Long-life span, high quality and energy-saving products.
* Over 15 years experience of design, innovation, maintainence and production.
* Certified by ISO 9001, ISO 14001, ISO 45001, SGS, BV and other authorized certifications.
* Good reputation from the customers all over the world with longtime cooperation.

• Products Overview
                                                                                                                                                                                                       

    Roller is divided into carrier roller, impact roller, return roller, RDRT roller, CZPT roller, rubber lagged roller and so on.
    As per the material used, there’re steel roller and plastic roller. Normally plastic roller is divided into HDPE roller, UMHWPE
    roller and nylon roller.

Comparison of Properties of Rollers of Different Materials
No. Item HDPE Roller Steel Roller Ceramic Roller
1 Chemical resistance (strong acid, strong alkali) Yes No Yes
2 Toughness (subject to greater external force) Unbreakable Unbreakable Fragile
3 Bearing Tightness Superior General Poor
4 Surface Adhesion Difficult Easy Easy
5 Coefficient of Sliding Friction (to belt) Small 0.10-0.15 Big 0.68-0.80 Big 0.68-0.80
6 Abrasive Resistance Good General Good
7 Wear on the belt Wearproof Easy to wear Easy to wear
8 Running Power Consumption (take steel roller as 1) 0.85 1 1.05
9 Noise and Vibration Low High Higher
10 Weight 5 10 15
11 Installation Maintenance Easy to install and maintenance-free Heavy installation and maintenance workload Heavy installation and maintenance workload
12 Water Absorption Small Big Big
13 Service Life 3-5 years 1-2 years 1-2 years

 

• Company Overview
                                                                                                                                                                                                        
    ZheJiang CZPT Conveyor Co., Ltd, located in the Eurasian bridgehead – HangZhou City Juxian Economic Development Zone, the company occupies more than 300 acres with a production workshop of 13 million square meters. Our company is close to HangZhou Port, HangZhou Port, HangZhou Airport and HangZhou Airport with high-speed around and convenient transportation, providing convenient services for customers with superior geographical advantages.

    Established in 2008, our company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. Our company has independently studied and obtained more than 100 invention patents so far.

    Our company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.

    Our company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. Our company has obtained the “ISO9001: 2008 quality system certification”, “LEVEL III steel structure engineering and mechanical and electrical equipment installation”, “ISO14001: 2015 environmental system certification”, “ISO45001: 2018 CZPT system certification” and ” Production License of dangerous goods packaging and containers”.

     Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!

• Qualification Certificates
                                                                                                                                                                                                        

 

The Mechanical Advantage of a Pulley

A pulley is an important tool for many tasks. The advantage that it offers over a hand-held mechanism is its mechanical advantage. In this article, we’ll discuss the types of pulleys and their applications. We’ll also look at the types of compound pulleys. And, of course, there’s a little bit about the mechanical advantage of a pulley. This article will help you decide whether this tool is right for your needs.
pulley

Mechanical advantage of a pulley

A pulley has a mechanical advantage over a lever because it is able to produce more force over longer distances. The mechanical advantage of a pulley sounds brilliant and could produce energy. But what exactly is this mechanical advantage? Let’s take a look. First, consider how a pulley works. A rope supports a 100kg mass, which requires 500 newtons of force to lift. If the rope supports a 100kg mass, 2 sections of rope can support that load. Using a pulley, you can lift the same weight with half the force.
A pulley’s ideal mechanical advantage is the ratio of the force applied to the total length of the rope. The larger the radius, the greater the mechanical advantage. A pulley made up of 4 rope segments has an ideal mechanical advantage of four. Therefore, a four-segment pulley would multiply the force applied by four. As the numbers on the rope segments are smaller than the total length of the rope, it would be better to use a compound pulley.
The mechanical advantage of a pulley can be calculated by using the T-method. The first step in calculating the mechanical advantage of a pulley is defining the force you need to lift. Then, divide that force by 2 to calculate the amount of force you need to lift the load. Once you know this amount, you can design a pulley to meet your needs. That way, you can achieve the perfect balance between the 2 types of pulleys.

Types of pulleys

The main function of the pulley is to change the direction of the force. The mechanical advantages of a single pulley are two. Ideally, 2 pulleys should have 2 or more mechanical advantages. The mechanical advantage of compound pulleys can be increased to 2 or more. The number of pulleys that make up the composite pulley will determine the mechanical advantage. Certain types of pulleys are combined in 1 housing.
A stepped pulley is a set of pulleys with stepped surfaces. Each face is anchored to the mid-axis in an ordered sequence. This design gives these pulleys their name. They are used to increase and decrease the speed of the driven pulley. Step pulleys are usually used in pairs. They can be straight or stepped, but usually come in pairs.
The 3 main types of pulleys are pulleys, rope pulleys, and chain pulleys. Pulley Pulley systems use mechanics to lift and lower heavy objects. The Greek historian Plutarch credits the invention of the pulley to Archimedes of ancient Sicily. The Mesopotamians used rope pulleys to lift water around 1500 BC, and Stonehenge is said to have been built using a rope pulley system.
pulley

Application of pulley system

The advantages of using a pulley system are numerous. The ability to lift heavy objects is a good example. The pulley system makes it easy for people to lift blocks and other large objects. It can be used in many different applications, from utility elevators to construction cranes. In addition, it is widely used on sailing boats. If you want to learn more about the benefits of a pulley system, keep reading!
You can use the pulley system to water flowers or water plants. Some of them even lowered the pot to make cleaning easier. Pendant lights are another great place to install a pulley system. Climbing and fishing are just some of the activities that utilize the pulley. They are great for fishing and gardening. And since they are so versatile, you can use the pulley system anywhere.
To get the most out of your pulley system, you must choose a product that has all of the above attributes. A high-quality pulley must have a large pulley diameter and be made of sturdy materials. The cables must also be properly supported in the pulleys to ensure a long service life for your investment. A good cable should have minimal cracks and be lubricated. These factors are the most important considerations when choosing a pulley system for your needs.

composite pulley

Composite pulley systems combine 2 or more movable pulleys. These systems maximize the force to move the weight and can also change direction so they can be used to lift weights. Composite pulley systems can be as simple or as complex as your needs. For example, a pulley pulley system uses multiple pulleys on each axis. This method is often used for hoisting building materials.
A compound pulley system has 2 or more rope segments, each of which is pulled up on a load. It can increase lift by making objects move faster. These systems are common on large sailboats and construction sites. Composite pulleys are also available for larger boats. Due to their versatility, they are versatile tools for construction sites and large sailboats. If you have their app, you should consider buying one.
The main advantage of composite pulleys is their versatility. You can use them to lift weights or use them to save energy. Composite pulleys are especially useful for lifting heavy objects. For example, you can tie a paper clip to the end of the rope and pull it up. The flag is then lifted into the air with the help of compound pulleys. Composite pulleys are a great invention and they are often used in construction.

security considerations

There are several safety considerations to consider when using pulleys. The first is Secure Workload (SWL). This value is a general guideline for the maximum weight a pulley can safely handle. It varies according to the height and angle of the pulley. Besides SWL, there are some other factors to consider. Consider each 1 before deciding on the pulley that best suits your needs.
Another safety consideration is the weight of the load. Since the highs of the pulley are higher than the lows, it doubles in weight. The weight of the high point should not exceed 4 kN. The safety factor is calculated by multiplying the strength of the pulley by the weight of the load. Secondary COD has a safety factor of 10:1 and bulletproof primary anchors should be used with pulleys.
If using a chain hoist, you must be trained in the appropriate type of lifting. It is important not to hang on the top hooks of the structure, nor to overload or rig the hooks with multiple slings. You should also avoid corroded or damaged chains, as they can cause the crane to jam or overload. A worn chain can even cause the load to drop.
pulley

Components of a pulley system

Proper design of the pulley system can increase the life of the cables and pulleys. Larger diameter cables should be selected as they are more durable than smaller diameter cables. The cables should also be supported in the pulley grooves. The pulley must be designed to be compatible with the cable and its lubrication should be optimal. Proper lubrication of cables and pulleys will ensure maximum durability and longevity.
The first type of pulley is called a fast pulley. These pulleys are used for quick start and stop of the machine. These pulleys are usually mounted in pairs on the countershaft of the machine. One pulley is tightly mounted on the machine shaft, while the other pulley is fitted with a free-spinning mechanism. When the machine is running, the belt is mounted on the tensioner pulley, and when it is stopped, the belt slides on the independent pulley.
Composite pulley sets reduce the overall effort required by reducing the size of the pulley. These are usually attributed to Archimedes. Flat pulleys are often used in flat belt driven transmission systems. These are used in high-speed, low-power applications. Flat pulley idlers are also used on the back of traditional V-belts.

China best 1 Roll Flat Return Idler Roller of Belt Conveyor System   wholesaler China best 1 Roll Flat Return Idler Roller of Belt Conveyor System   wholesaler