China Custom Belt Conveyor 1 Roll Flat Return Idler Roller with Free Design Custom

Product Description

MYC Roller Introduction
* Roller is an important part of the belt conveyor. There are many types of rollers such as carrier roller, impact roller, RDRT roller, return roller and so on. The function of roller is to support the belt, reduce the running resistance of the belt and make the verticality of the belt not exceed a certain limit to ensure the smooth running of the belt.
* Roller accounts for 35% of the total cost of a belt conveyor system and generates more than 70% resistance, so the quality of roller is particularly important.
* CZPT roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in 3 times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates.
* The CZPT series of rollers have a wide range of products, including steel rollers, impact rollers, RDRT rollers, rubber-coated rollers, self-aligning rollers, oil injection rollers, galvanized rollers and other types. The size specifications can be customized according to the customer’s drawings, also can be produced according to the standards of various countries. For detailed specifications, you can ask us for a product manual.
* At present, CZPT has the most advanced fully automatic production line for rollers in the industry. The entire production process uses robots instead of manual processing and production. Currently we have 2 automatic production lines and 2 semi-automatic production lines, which can achieve a daily output of 2000 rollers. For roller frames, we use a fully automatic laser cutting machine to cut the material, and use a CNC bending machine to produce the parts of the frame. Welding adopts a robot. Surface treatment is shot blasting and hot-galvanizing in accordance with international standards.

MYC Roller Specifications
No. Item Description
1 Brand MYC
2 Roller Diameter 60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
3 Shell Thickness 3/3.5/4/4.5/5/5.5/6mm
4 Face Length 100mm-4000mm
5 Shaft Diameter 20/25/30/35/40/45/50mm
6 Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
7 Bearing Type ZZ C3 / ZRS C3
8 Bearing Brand LYC/SKF/FAG/NSK
9 Seal MY/TK/TKII/TKIII/TF/AR/RG/RD
10 Pipe Material Carbon Steel Q235
11 Shaft Material Cold Drawing Round Steel
12 Surface Treatment Powder Coating/Galvanizing
13 Surface Color Customized

MYC Production Equipment and Capacity
* We have an automated CNC production line designed and manufactured by ourselves. The production line contains the following unique core patented equipment:
Fully automatic extrusion equipment
Fully automatic injection molding equipment
Two-way CNC plastic roll lathe
Two-way milling machine with flat slot
CNC Pipe cutting machine for plastic pipe
* Our automatic production single line processes 50,000 rollers per month and we also have the ability to expand production capacity.
* Our CNC automatic processing equipment can fully guarantee the processing accuracy and quality of the products.
MYC Roller Advantages
* Choose the raw material with the very best quality from the market.
* Use the most advanced automation equipment for production.
* Long-life span, high quality and energy-saving products.
* Over 15 years experience of design, innovation, maintainence and production.
* Certified by ISO 9001, ISO 14001, ISO 45001, SGS, BV and other authorized certifications.
* Good reputation from the customers all over the world with longtime cooperation.

• Products Overview
                                                                                                                                                                                                       

    Roller is divided into carrier roller, impact roller, return roller, RDRT roller, CZPT roller, rubber lagged roller and so on.
    As per the material used, there’re steel roller and plastic roller. Normally plastic roller is divided into HDPE roller, UMHWPE
    roller and nylon roller.

Comparison of Properties of Rollers of Different Materials
No. Item HDPE Roller Steel Roller Ceramic Roller
1 Chemical resistance (strong acid, strong alkali) Yes No Yes
2 Toughness (subject to greater external force) Unbreakable Unbreakable Fragile
3 Bearing Tightness Superior General Poor
4 Surface Adhesion Difficult Easy Easy
5 Coefficient of Sliding Friction (to belt) Small 0.10-0.15 Big 0.68-0.80 Big 0.68-0.80
6 Abrasive Resistance Good General Good
7 Wear on the belt Wearproof Easy to wear Easy to wear
8 Running Power Consumption (take steel roller as 1) 0.85 1 1.05
9 Noise and Vibration Low High Higher
10 Weight 5 10 15
11 Installation Maintenance Easy to install and maintenance-free Heavy installation and maintenance workload Heavy installation and maintenance workload
12 Water Absorption Small Big Big
13 Service Life 3-5 years 1-2 years 1-2 years

 

• Company Overview
                                                                                                                                                                                                        
    ZheJiang CZPT Conveyor Co., Ltd, located in the Eurasian bridgehead – HangZhou City Juxian Economic Development Zone, the company occupies more than 300 acres with a production workshop of 13 million square meters. Our company is close to HangZhou Port, HangZhou Port, HangZhou Airport and HangZhou Airport with high-speed around and convenient transportation, providing convenient services for customers with superior geographical advantages.

    Established in 2008, our company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. Our company has independently studied and obtained more than 100 invention patents so far.

    Our company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.

    Our company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. Our company has obtained the “ISO9001: 2008 quality system certification”, “LEVEL III steel structure engineering and mechanical and electrical equipment installation”, “ISO14001: 2015 environmental system certification”, “ISO45001: 2018 CZPT system certification” and ” Production License of dangerous goods packaging and containers”.

     Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!

• Qualification Certificates
                                                                                                                                                                                                        

 

How to use the pulley system

Using a pulley system is a great way to move things around your home, but how do you use a pulley system? Let’s look at the basic equations that describe a pulley system, the types of pulleys, and some safety considerations when using pulleys. Here are some examples. Don’t worry, you’ll find all the information you need in 1 place!
pulley

Basic equations of pulley systems

The pulley system consists of pulleys and chords. When the weight of the load is pulled through the rope, it slides through the groove and ends up on the other side. When the weight moves, the applied force must travel nx distance. The distance is in meters. If there are 4 pulleys, the distance the rope will travel will be 2×24. If there are n pulleys, the distance traveled by the weight will be 2n – 1.
The mechanical advantage of the pulley system increases with distance. The greater the distance over which the force is applied, the greater the leverage of the system. For example, if a set of pulleys is used to lift the load, 1 should be attached to the load and the other to the stand. The load itself does not move. Therefore, the distance between the blocks must be shortened, and the length of the line circulating between the pulleys must be shortened.
Another way to think about the acceleration of a pulley system is to think of ropes and ropes as massless and frictionless. Assuming the rope and pulley are massless, they should have the same magnitude and direction of motion. However, in this case the quality of the string is a variable that is not overdone. Therefore, the tension vector on the block is labeled with the same variable name as the pulley.
The calculation of the pulley system is relatively simple. Five mechanical advantages of the pulley system can be found. This is because the number of ropes supporting the load is equal to the force exerted on the ropes. When the ropes all move in the same direction, they have 2 mechanical advantages. Alternatively, you can use a combination of movable and fixed pulleys to reduce the force.
When calculating forces in a pulley system, you can use Newton’s laws of motion. Newton’s second law deals with acceleration and force. The fourth law tells us that tension and gravity are in equilibrium. This is useful if you need to lift heavy objects. The laws of motion help with calculations and can help you better understand pulley systems.
pulley

Types of pulleys

Different types of pulleys are commonly used for various purposes, including lifting. Some pulleys are flexible, which means they can move freely around a central axis and can change the direction of force. Some are fixed, such as hinges, and are usually used for heavier loads. Others are movable, such as coiled ropes. Whatever the purpose, pulleys are very useful in raising and lowering objects.
Pulleys are common in many different applications, from elevators and cargo lift systems to lights and curtains. They are also used in sewing machine motors and sliding doors. Garage and patio doors are often equipped with pulleys. Rock climbers use a pulley system to climb rocks safely. These pulley systems have different types of pinions that allow them to balance weight and force direction.
The most common type of pulley is the pulley pulley system. The pulley system utilizes mechanical advantages to lift weight. Archimedes is thought to have discovered the pulley around 250 BC. in ancient Sicily. Mesopotamians also used pulleys, they used ropes to lift water and windmills. Pulley systems can even be found at Stonehenge.
Another type of pulley is called a compound pulley. It consists of a set of parallel pulleys that increase the force required to move large objects. This type is most commonly used in rock climbing and sailing, while composite pulleys can also be found in theater curtains. If you’re wondering the difference between these 2 types of pulleys, here’s a quick overview:

Mechanical Advantages of Pulley Systems

Pulley systems offer significant mechanical advantages. The ability of the system to reduce the effort required to lift weights increases with the number of rope loops. This advantage is proportional to the number of loops in the system. If the rope had only 1 loop, then a single weight would require the same amount of force to pull. But by adding extra cycles, the force required will be reduced.
The pulley system has the advantage of changing the direction of the force. This makes it easier to move heavy objects. They come in both fixed and mobile. Pulleys are used in many engineering applications because they can be combined with other mechanisms. If you want to know what a pulley can do, read on! Here are some examples. Therefore, you will understand how they are used in engineering.
Single-acting pulleys do not change direction, but compound pulleys do. Their mechanical advantage is six. The compound pulley system consists of a movable pulley and a fixed pulley. The mechanical advantage of the pulley system increases as the number of movable wheels decreases. So if you have 2 wheels, you need twice as much force to lift the same weight because you need a movable pulley.
The mechanical advantage of a pulley system can be maximized by adding more pulleys or rope lengths. For example, if you have a single pulley system, the mechanical advantage is 1 of the smallest. By using 2 or 3 pulleys, up to 5 times the mechanical advantage can be achieved. You can also gain up to 10 times the mechanical advantage by using multiple pulley systems.
The use of a single movable pulley system also adds to the mechanical advantage of the pulley system. In this case, you don’t have to change the direction of the force to lift the weight. In contrast, a movable pulley system requires you to move the rope farther to generate the same force. Using a compound pulley system allows you to lift heavy loads with ease.
pulley

Safety Issues When Using Pulley Systems

Pulleys have an incredibly unique structure, consisting of a disc with a groove in the middle and a shaft running through it. A rope or cord is attached to 1 end of a pulley that turns when force is applied. The other end of the rope is attached to the load. This mechanical advantage means that it is much easier to pull an object using the pulley system than to lift the same object by hand.
Although pulley systems are a common part of many manufacturing processes, some employers do not train their workers to use them properly or install protection to prevent injury. It is important to wear proper PPE and follow standard laboratory safety practices during pulley system activities. Make sure any support structures are strong enough to handle the weight and weight of the rope or rope. If you do fall, be sure to contact your employer immediately.

China Custom Belt Conveyor 1 Roll Flat Return Idler Roller   with Free Design CustomChina Custom Belt Conveyor 1 Roll Flat Return Idler Roller   with Free Design Custom