China factory Customized Sheet Metal Stamped Belt Pulley for Conveyor Belt Parts with Great quality

Product Description

Customized Sheet Metal Stamped Belt Pulley for Conveyor Belt Parts
 

Product Description

 

Specifications:
1. Item: belt wheels
2. material: steel
3. surface treatment: galvanized
4. tolerance: +/- 0.1mm
5. process: Punching/pressing through stamping tooling
6. industrial: Metal stamping parts/punching parts/pressing parts
7. certificate: ISO 9001: 2008, SGS, Rohs.

1. We are ODM&OEM, design according to your drawing.
2. Rich experience and good technology support( have engineers with more than 20 years experience).
3. Manufacturer and Trade Company.
4. Low MOQ is accepted.
5. 100% inspection before delivery.
6. Competitive price with high quality.
7. Convenient transportation (HangZhou, HangZhou, ZheJiang …). 

 

 

Quotation

According to your drawing(size, material, thickness, processing content, and required technology, etc)

Material

Carbon steel, SPCC, SGCC, Stainless steel, Aluminum, Brass, Copper, etc.

Processing

Laser Cutting, Precision Stamping, Bending, CNC Punching, Threading, Riveting, Drilling, Welding etc

Surface Treatment

Brushing, Polishing, Anodizing, Powder Coating, Plating, Silkscreen printing, Sandblast, etc

Tolerance

+/-0.2mm, 100% QC quality inspection before delivery, can provide quality inspection form

Logo

Silk print, Laser marking.

Size

Accept custom size.

Color

White, black,silver, red, grey, Pantone and RAL, etc

Drawing format

DWG, DXF, STEP, IGS, 3DS, STL, SKP, AI,PDF, JPG, Draft.

Sample 

lead time

No surface treatment, 1-3 workdays. 

Require surface treatment, 3-5 workdays.

Pricing Term

EXW, FOB, CIF, etc

Payment term

Sample: 100% payment before production 

Mass production: (50% in advance as deposit, balance before delivery)

Certificate

ISO9001:2015/SGS/TUV/RoHS

Packing

By carton or as your request

(1) This sheet metal products is our customed made stamping parts, it’s processed by punching
machine through stamping tooling, the subsequent process of the staming product make of sheet metal
is finished by tapping, debur, chamfer, riveting, anodised, packing, the OEM metal stamping products,
sheet metal bracket can be used as medical instruments, medical apparatus hardware mounting brackets.

(2) We are a professional metal manufacturing factory for sheet metal parts, stamping parts is our
featured product, we are specilizing in designing and manufacturing all kinds of high quality stamping
product made of sheet metal, we have a lot of advanced equipments and a nice team who can use
solidworks, CAD etc, professionally to produce sheet metal precision stamping products.

(3) Any OEM/ODM are available! We have 13 years professional experience of metal especially for sheet
metal products, metal stamping parts and CNC parts manufacturing, hardware accessories.

(4) Before mass production, we offer pre-production samples of the sheet metal fine stamping product and
all other sheet metal stamping parts for customer final confirmation.

In order to ensure the quality of the orders,our independent QC members to carry out strict inspection at each 
stage:
(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections

All of our operations are strictly compliant with ISO 9001: 2015 guidelines We own automated casting lines, 
CNC machining, CMM inspection, spectrometers and MT testing equipment, X-ray. 
To benefit from our strong OEM/ODM capabilities and considerate services, contact us today. We will 
sincerely create and share success with all clients.

Packaging & Shipping

 

Shipping 
1. FedEx/DHL/UPS/TNT for samples, Door-to-Door;
2. By Air or by Sea for batch goods, for FCL; Airport/ Port receiving;
3. Customers specifying freight forwarders or negotiable shipping methods!

Delivery Time: 3-7 days for samples; 5-25 days for batch goods.

Payment Terms: 1.T/T, MoneyGram,PayPal; 30% deposits; 70% balance before delivery.

Remark: The products and pictures showed above are only to present the scope of our manufacturing types. We’re happy to evaluate if we could custom the parts according to your drawings or samples after receiving them.

You can look through our website to find your interest or email your any questions through
below approach! We will reply to you within 12 hours.

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After-sales Service: as Specification
Warranty: as Specification
Type: Cold Stamping
Samples:
US$ 3/Piece
1 Piece(Min.Order)

|

Order Sample

according to the customer drawing
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

belt pulley

What is the importance of proper pulley alignment and tensioning in belt pulley systems?

Proper pulley alignment and tensioning are of utmost importance in belt pulley systems. They directly impact the efficiency, reliability, and longevity of the system. Here’s a detailed explanation of the importance of proper pulley alignment and tensioning:

1. Power Transmission Efficiency: Proper pulley alignment and tensioning ensure efficient power transmission in belt pulley systems. Misaligned pulleys or incorrect belt tension can lead to slippage, which results in power loss. When the belts slip on the pulleys, the intended power transfer from the driving pulley to the driven pulley is compromised. By aligning the pulleys correctly and maintaining proper tension, the belts grip the pulleys securely, allowing for efficient power transmission and maximizing the system’s overall efficiency.

2. Prevents Belt Wear and Damage: Improper pulley alignment and tensioning can cause excessive belt wear and damage. Misaligned pulleys can cause the belts to run at an angle, resulting in uneven wear on the belt’s edges. This can lead to premature belt failure and the need for frequent belt replacements. Insufficient or excessive belt tension can also cause accelerated wear, as it puts additional strain on the belts. Proper alignment and tensioning help distribute the load evenly across the belts, minimizing wear and extending their lifespan.

3. Reduces Noise and Vibration: Correct pulley alignment and tensioning contribute to reducing noise and vibration in belt pulley systems. Misaligned pulleys can cause the belts to vibrate and generate noise during operation. Excessive belt tension can lead to increased vibration as well. These vibrations and noise not only affect the comfort of operators but can also impact the overall stability and performance of the system. Proper alignment and tensioning help minimize vibration and noise levels, creating a smoother and quieter operation.

4. Improves System Reliability: Proper pulley alignment and tensioning enhance the reliability of belt pulley systems. Misalignment or improper tension can lead to unexpected belt failures, system downtime, and costly repairs. When the belts slip or wear unevenly, it can cause disruptions in power transmission, resulting in reduced system performance or complete failure. Proper alignment and tensioning minimize the risk of belt-related issues, ensuring the system operates reliably and consistently.

5. Enhances Component Life: Correct pulley alignment and tensioning contribute to the longevity of system components. When the belts run smoothly and grip the pulleys properly, it reduces stress on the pulleys, bearings, and other mechanical parts. Misalignment or excessive tension can cause unnecessary strain on these components, leading to premature wear and failure. Proper alignment and tensioning help distribute the load evenly, minimizing stress and extending the life of system components.

6. Facilitates Easy Maintenance: Proper pulley alignment and tensioning make maintenance tasks easier. When pulleys are aligned correctly, it simplifies belt replacement, adjustment, or inspection procedures. Easy access to the belts and pulleys allows for efficient maintenance and reduces downtime during servicing. Additionally, proper tensioning ensures that belts can be adjusted or replaced without difficulty, improving overall serviceability of the system.

7. Optimizes System Performance: Ultimately, proper pulley alignment and tensioning optimize the performance of belt pulley systems. When the belts are aligned correctly and tensioned properly, the power transmission is efficient, wear is minimized, and vibrations are reduced. This results in reliable and consistent system operation, allowing the system to perform at its intended level of efficiency and productivity.

In summary, proper pulley alignment and tensioning are essential for efficient power transmission, prevention of belt wear and damage, reduction of noise and vibration, and improvement of system reliability. They enhance the lifespan of system components, facilitate maintenance tasks, and optimize the overall performance of belt pulley systems. By ensuring correct alignment and tension, operators can maximize the efficiency, reliability, and longevity of their belt pulley systems.

belt pulley

How do belt pulleys handle variations in load capacity and speed?

Belt pulleys are designed to handle variations in load capacity and speed by providing flexibility and adjustability in power transmission systems. They offer several mechanisms to accommodate changes in load and speed requirements. Here’s a detailed explanation of how belt pulleys handle variations in load capacity and speed:

1. Load Capacity: Belt pulleys can handle variations in load capacity through the selection of appropriate belt materials, pulley sizes, and belt tension. When the load increases, the belt tension can be adjusted to ensure proper power transmission. By increasing the tension, the grip between the belt and pulley increases, allowing for the transfer of higher loads. Belt materials with higher tensile strength and load-bearing capacity can also be chosen to handle heavier loads.

2. Speed Variation: Belt pulleys offer the ability to handle variations in speed through different mechanisms:

a. Fixed Speed Ratios: In applications where a fixed speed ratio is required, belt pulleys of specific sizes are selected to achieve the desired speed ratio. By choosing pulleys with different diameters or numbers of grooves, the speed of the driven pulley can be adjusted relative to the driving pulley, resulting in the desired speed variation.

b. Variable Speed Pulleys: Variable speed pulleys, also known as adjustable or variable pitch pulleys, enable continuous speed control. These pulleys feature movable pulley halves or arms that change the distance between the grooves. By adjusting the position of the movable pulley, the effective diameter of the pulley changes, altering the speed ratio. This allows for stepless speed variation within a defined range, providing flexibility in adjusting the speed of the driven system.

c. Step Pulleys: Step pulleys have multiple grooves of different diameters on the same pulley. By changing the belt position between these grooves, the speed ratio can be adjusted. Step pulleys provide a range of predetermined speeds by selecting the appropriate groove, allowing for different speed settings suitable for various operations.

d. Motor and Pulley Size Selection: By selecting motors and pulleys of different sizes or using different combinations of belt pulleys, the speed of the driven system can be adjusted. This is commonly seen in applications where multiple speed options are required, such as in drill presses or lathes, where a range of speeds is needed for different cutting operations.

Overall, belt pulleys handle variations in load capacity and speed by offering flexibility in belt tension, selecting appropriate pulley sizes and materials, utilizing variable speed pulleys, employing step pulleys, and choosing motor and pulley combinations to achieve the desired speed ratios. These mechanisms allow for efficient power transmission in a wide range of applications with varying load and speed requirements.

belt pulley

In which industries are belt pulleys commonly used?

Belt pulleys find widespread usage in various industries where power transmission is required. These versatile components are utilized in numerous applications across different sectors. Here are some industries where belt pulleys are commonly used:

1. Manufacturing and Industrial: Belt pulleys are extensively employed in manufacturing and industrial settings. They are used in machinery such as conveyor systems, manufacturing equipment, material handling systems, and production lines. Belt pulleys enable the transfer of power between different machine components, facilitating the movement of materials and the operation of various manufacturing processes.

2. Automotive and Transportation: The automotive industry relies heavily on belt pulleys for power transmission in vehicles. They are used in engines, where they drive components like the alternator, water pump, power steering pump, and air conditioning compressor. Belt pulleys are also employed in vehicle accessory systems, such as serpentine belt systems, timing belt systems, and supercharger systems.

3. HVAC and Refrigeration: Heating, ventilation, air conditioning (HVAC), and refrigeration systems commonly use belt pulleys. They are utilized in air handling units, fans, blowers, compressors, and refrigeration units to transfer power and drive the necessary components for temperature regulation and air circulation.

4. Agriculture and Farming: Belt pulleys play a crucial role in agricultural machinery and farming equipment. They are used in tractors, combines, harvesters, and various other machines involved in planting, harvesting, and processing agricultural products. Belt pulleys enable the operation of components like grain augers, threshers, balers, and conveyor systems in the agricultural industry.

5. Construction and Mining: The construction and mining sectors utilize belt pulleys in heavy machinery and equipment. They are employed in excavators, loaders, bulldozers, cranes, and other construction and mining machines. Belt pulleys enable the movement of materials, control the operation of hydraulic systems, and drive various components in these industries.

6. Power Generation: Belt pulleys are used in power generation facilities, including thermal power plants, hydroelectric plants, and wind farms. They are employed in generators, turbines, and other power generation equipment to transmit rotational motion and drive electrical generators, ensuring the production of electricity.

7. Paper and Printing: The paper and printing industry relies on belt pulleys for various processes. They are used in printing presses, paper mills, paper converting equipment, and packaging machinery. Belt pulleys facilitate the movement of paper rolls, drive printing cylinders, and control the operation of paper handling systems.

8. Food and Beverage: Belt pulleys are utilized in the food and beverage industry for processing and packaging applications. They are employed in conveyors, mixers, blenders, food processing machinery, and packaging equipment. Belt pulleys enable the movement of ingredients, control the speed of mixing and blending processes, and drive packaging systems.

These are just a few examples of industries where belt pulleys are commonly used. The versatility and reliability of belt pulleys make them applicable in a wide range of sectors where power transmission and motion control are essential.

In summary, belt pulleys are commonly used in industries such as manufacturing, automotive, HVAC and refrigeration, agriculture, construction, mining, power generation, paper and printing, and food and beverage. They are vital components for power transmission in various machines and systems, enabling efficient operation in these industries.

China factory Customized Sheet Metal Stamped Belt Pulley for Conveyor Belt Parts   with Great quality China factory Customized Sheet Metal Stamped Belt Pulley for Conveyor Belt Parts   with Great quality
editor by CX